Cross-hole countersink cutter

A cross-hole countersink is a cone-shaped tool with a cutting edge provided by a hole that goes through the side of the cone (see picture at right). The intersection of the hole and cone form the cutting edge on the tool. The cone is not truly symmetrical as it is essential that the cone retreats away from the cutting edge as the tool rotates. If this does not occur the cutting edge will lack clearance and rub rather than bite into the material. This clearance is referred to as cutting relief.

These tools are best used as deburring tools, where the burr from a previous machining operation needs to be removed for cosmetic and safety reasons, however they may be used in softer materials (such as wood or plastic) to create a countersunk hole for a screw.

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